Ditch-witch FXT50 Manuel d'utilisateur

FX50Operator’s ManualIssue 1.0CMW®053-2545

FX50 Operator’s Manual Contents - 9CMWContentsOverviewmachine serial number, information about the type of work this machine is designed to perform, b

FX50 Operator’s Manual Service - 992000 HourCMW2000 Hour Vacuum SystemReplace Water Pump BeltReplace belt every 2000 hours.Replace Blower BeltReplace

Service - 100 FX50 Operator’s Manual2000 HourCMWReplace Fan Belt Replace belt every 2000 hours.j36om061w.eps

FX50 Operator’s Manual Service - 101As NeededCMWAs Needed Vacuum SystemClean Engine Cooling System Remove engine side cover and clean engine cooling s

Service - 102 FX50 Operator’s ManualAs NeededCMWChange Air FilterChange air filter element when red band on filter minder (5) is visible. Push button

FX50 Operator’s Manual Service - 103As NeededCMWAdjust Water Pump Belt Tension1. Turn off engine and remove key.2. Apply moderate thumb pressure to be

Service - 104 FX50 Operator’s ManualAs NeededCMWLube Blower for Long-term StorageLubricate blower before long-term storage to help prevent rust and lo

FX50 Operator’s Manual Service - 105As NeededCMWDebris TankClean Primary Shutoff ValveClean primary shutoff valve as needed. Replace primary shutoff v

Service - 106 FX50 Operator’s ManualAs NeededCMWClean Secondary Shutoff Valve (1200 Tank) Clean secondary shutoff valve as needed. Replace secondary s

FX50 Operator’s Manual Service - 107As NeededCMWTrailerAdd Surge Brake Fluid Add surge brake fluid at cap (1) as needed and bleed brakes.1. Remove lev

Service - 108 FX50 Operator’s Manual200 MileCMW200 Mile TrailerAdjust Electric Brakes (Initial)Adjust brakes after 200 miles (320 km).1. Place adequat

Contents - 10 FX50 Operator’s ManualCMWService Recorda record of major service performed on the machine131AppendixInformation regarding tire safety133

FX50 Operator’s Manual Service - 109200 MileCMWAdjust Hydraulic Brakes (Initial)Adjust hydraulic brakes after 200 miles (320 km). 1. Use a jack and su

Service - 110 FX50 Operator’s Manual3000 MileCMW3000 MileTrailerAdjust Electric BrakesAdjust brakes every 3000 miles (5000 km).1. Place adequate jack

FX50 Operator’s Manual Service - 1113000 MileCMWAdjust Hydraulic BrakesAdjust hydraulic brakes every 3000 miles (5000 km). 1. Use a jack and suitable

Service - 112 FX50 Operator’s Manual12,000 MileCMW12,000 MileTrailerInspect Brake Shoes and Linings Inspect shoes and linings every 12 months or 12,00

FX50 Operator’s Manual Service - 11312,000 MileCMWAdjust and Lubricate Bearings 1. Place adequate jack stands under frame rails and remove wheels.2. U

Service - 114 FX50 Operator’s Manual12,000 MileCMW

FX50 Operator’s Manual Specifications - 115300CMWSpecifications300 Dimensions U.S. MetricL Length 222 in 5.6 mH Height 92 in 2.3 mW Width 96 in 2.4 m

Specifications - 116 FX50 Operator’s Manual300CMWEngine U.S. MetricDeutz D2011L03i, dieselCooling medium oilAspiration: naturalNumber of cylinnders: 3

FX50 Operator’s Manual Specifications - 117300CMWVacuum system U.S. MetricDrive type beltDisplacement 1020 cfm28.8 m3/minMaximum vacuum 16 in Hg 405 m

Specifications - 118 FX50 Operator’s Manual300CMWT9SE6/T9SH6 Trailer U.S. MetricDimensionsClearance (at jack foot pad) 12 in 305 mmAdj. coupler height

FX50 Operator’s Manual Safety - 11CMWSafetyChapter ContentsGuidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Safety Alert C

FX50 Operator’s Manual Specifications - 119800CMW800 Dimensions U.S. MetricL Length 263 in 6.7 mH Height 92 in 2.3 mW Width 100.5 in 2.55 mDry weight

Specifications - 120 FX50 Operator’s Manual800CMWEngine U.S. MetricDeutz D2011L03i, dieselCooling medium oilAspiration: naturalNumber of cylinnders: 3

FX50 Operator’s Manual Specifications - 121800CMWVacuum system U.S. MetricDrive type beltDisplacement 1020 cfm28.8 m3/minMaximum vacuum 16 in Hg 405 m

Specifications - 122 FX50 Operator’s Manual800CMWT18S Trailer U.S. MetricDimensionsClearance (at jack foot pad) 12 in 305 mmAdj. coupler height 17-26

FX50 Operator’s Manual Specifications - 1231200CMW1200 Dimensions U.S. MetricL Length 245 in 6.2 mH Height 99 in 2.5 mW Width 100.5 in 2.55 mDry weig

Specifications - 124 FX50 Operator’s Manual1200CMWEngine U.S. MetricDeutz D2011L03i, dieselCooling medium oilAspiration: naturalNumber of cylinnders:

FX50 Operator’s Manual Specifications - 1251200CMWVacuum system U.S. MetricDrive type beltDisplacement 1020 cfm28.8 m3/minMaximum vacuum 16 in Hg 405

Specifications - 126 FX50 Operator’s Manual1200CMWSpecifications are called out according to SAE recommended practices. Specifications are general and

FX50 Operator’s Manual Support - 127ProcedureCMWSupportProcedureNotify your dealer immediately of any malfunction or failure of Ditch Witch equipment.

Warranty - 128 FX50 Operator’s ManualCMWWarrantyDitch Witch Equipment and Replacement PartsLimited Warranty PolicySubject to the limitation and exclus

Safety - 12 FX50 Operator’s ManualGuidelinesCMWGuidelinesFollow these guidelines before operating any jobsite equipment:• Complete proper training and

FX50 Operator’s Manual Service Record - 131CMWService RecordService Performed Date Hours

CMWService Record - 132 FX50 Operator’s ManualService Performed Date Hours

FX50 Operator’s Manual Appendix - 133CMWAppendixChapter ContentsTire Safety Information

TIRE SAFETY INFORMATION 1.1. STEPS FOR DETERMINING CORRECT LOAD LIMIT – TRAILER Determining the load limits of a trailer includes more than unders

The Tire Information Placard is attached adjacent to or near the trailer’s VIN (Certification) label at the left front of the trailer. 1.1.2. TRAILER

Innerliner separation - the parting of the innerliner from cord material in the carcass. Light truck (LT) tire - a tire designated by its manufacturer

1.4. TIRE SAFETY - EVERYTHING RIDES ON IT The National Traffic Safety Administration (NHTSA) has published a brochure (DOT HS 809 361) that discusses

1.5.2. UNDERSTANDING TIRE PRESSURE AND LOAD LIMITS Tire inflation pressure is the level of air in the tire that provides it with load-carrying capaci

FX50 Operator’s Manual Safety - 13Safety Alert ClassificationsCMWSafety Alert ClassificationsThese classifications and the icons defined on the follow

1.5.5. TIRE SIZE To maintain tire safety, purchase new tires that are the same size as the trailer's original tires or another size recommended

1.5.9.2. Information on Light Truck Tires Please refer to the diagram below. Tires for light trucks have other markings besides those found on th

Safety - 14 FX50 Operator’s ManualSafety AlertsCMWSafety AlertsElectric shock. Contacting electric lines will cause death or serious injury. Know loca

FX50 Operator’s Manual Safety - 15Safety AlertsCMWImproper control function could cause death or serious injury. If control does not work as described

Safety - 16 FX50 Operator’s ManualSafety AlertsCMWHot pressurized cooling system fluid could cause serious burns. Allow to cool before servicing.Flyin

FX50 Operator’s Manual Safety - 17Emergency ProceduresCMWEmergency ProceduresBefore operating any equipment, review emergency procedures and check tha

Safety - 18 FX50 Operator’s ManualEmergency ProceduresCMWIf an Electric Line is DamagedIf you suspect an electric line has been damaged and you are on

FX50 Operator’s Manual Overview - 1CMW OverviewChapter ContentsSerial Number Location . . . . . . . . . . . . . . . . . . . . . . 2Intended Use . . .

FX50 Operator’s Manual Safety - 19Emergency ProceduresCMWIf a Gas Line is DamagedIf you suspect a gas line has been damaged, take the following action

Safety - 20 FX50 Operator’s ManualEmergency ProceduresCMWIf a Fiber Optic Cable is DamagedDo not look into cut ends of fiber optic or unidentified cab

FX50 Operator’s Manual Controls - 21CMWControlsChapter ContentsPower Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22• Controls a

Controls - 22 FX50 Operator’s ManualPower PackCMWPower PackControls and Connectors 1. Hydraulic function switch2. Auxiliary outlet switch3. Throttle

FX50 Operator’s Manual Controls - 23Power PackCMWItem Description Notes1. Hydraulic function switchTo direct hydraulic power to the optional boom func

Controls - 24 FX50 Operator’s ManualPower PackCMW5. Ignition switch To start engine, insert key and turn clockwise.To stop engine, turn key counterclo

FX50 Operator’s Manual Controls - 25Power PackCMWGauges and Indicators 1. Water pressure gauge2. Fuel gauge3. Hourmeter4. Engine oil pressure indicat

Controls - 26 FX50 Operator’s ManualPower PackCMW2. Fuel gauge Displays fuel level in tank. NOTICE: Use low sulfur or ultra low sulfur diesel fuel onl

FX50 Operator’s Manual Controls - 27Power PackCMW5. Cold start wait indicator Indicates intake air preheater is operating.Wait until light goes off b

Controls - 28 FX50 Operator’s ManualPower PackCMWMiscellaneous 1. Battery disconnect2. Flow direction control (optional)3. Hydraulic fluid drain4. En

Overview - 2 FX50 Operator’s ManualSerial Number LocationCMWSerial Number LocationRecord serial numbers and date of purchase in spaces provided. FX50

FX50 Operator’s Manual Controls - 29Power PackCMW2. Flow direction control To operate in reverse flow mode, turn counterclockwise.To operate in vacuum

Controls - 30 FX50 Operator’s ManualTankCMWTankTethered Controller Item Description Notes1. Up To raise tank, set hydraulic function switch to the ta

FX50 Operator’s Manual Controls - 31TankCMWMachine Controls 1. Inlet valve2. Water tank drain3. Water tank supply valve4. Vacuum gauge5. Antifreeze t

Controls - 32 FX50 Operator’s ManualTankCMW2. Water tank drain To drain tank, open valve.Close valve when tank is empty.3. Water tank supply valve

FX50 Operator’s Manual Controls - 33TankCMW6. Flow direction control To operate in reverse flow mode, turn counterclockwise.To operate in vacuum mode,

Controls - 34 FX50 Operator’s ManualVacuum Boom (optional)CMWVacuum Boom (optional) 1. Boom latch2. Boom up3. Boom down4. Boom retract5. Boom extend

FX50 Operator’s Manual Controls - 35Vacuum Boom (optional)CMW2. Boom up To raise boom, set hydraulic function switch to the optional boom position and

Controls - 36 FX50 Operator’s ManualVacuum Boom (optional)CMW

FX50 Operator’s Manual Operation Overview - 37CMWOperation OverviewChapter ContentsPlanning . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation Overview - 38 FX50 Operator’s ManualPlanningCMWPlanning1. Gather information about jobsite (page 42).2. Inspect jobsite (page 43). 3. Check

FX50 Operator’s Manual Overview - 3Equipment ModificationCMWEquipment ModificationThis equipment was designed and built in accordance with applicable

FX50 Operator’s Manual Operation Overview - 39PotholingCMWPotholing1. Connect hoses (page 52). 2. Start unit (page 56).3. Pothole (page 60).4. Disconn

Operation Overview - 40 FX50 Operator’s ManualStoring EquipmentCMW

FX50 Operator’s Manual Prepare - 41CMWPrepareChapter ContentsGather Information . . . . . . . . . . . . . . . . . . . . . . . . . 42• Arrange for Traf

Prepare - 42 FX50 Operator’s ManualGather InformationCMWGather InformationA successful job begins before the excavation. The first step in planning is

FX50 Operator’s Manual Prepare - 43Inspect JobsiteCMWInspect Jobsite• Follow U.S. Department of Labor regulations on excavating and trenching (Part 19

Prepare - 44 FX50 Operator’s ManualPrepare JobsiteCMWPrepare JobsitePrepare Excavation Point• Clear the area to be excavated. Remove rocks or branches

FX50 Operator’s Manual Prepare - 45Check Supplies and Prepare EquipmentCMWCheck Supplies and Prepare EquipmentAssemble AccessoriesFire ExtinguisherIf

Prepare - 46 FX50 Operator’s ManualCheck Supplies and Prepare EquipmentCMWPrepare EquipmentFluid Levels• fuel• hydraulic fluid• engine coolant• batter

FX50 Operator’s Manual Transport - 47CMWTransportChapter ContentsLift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48•

Transport - 48 FX50 Operator’s ManualLiftCMWLiftPointsLifting points are identified by lifting decals. Lifting at other points is unsafe and can damag

Overview - 4 FX50 Operator’s ManualUnit ComponentsCMW800-Gallon Tank 1. Inlet valve2. Vacuum tank3. Primary shut-off valve4. Water tank5. Operator’s

FX50 Operator’s Manual Transport - 49HaulCMWHaulInspect Trailer• Check hitch for wear and cracks. Lubricate if needed.• Check battery for 12 volt char

Transport - 50 FX50 Operator’s ManualHaulCMWHitch Trailer1. Back tow vehicle to trailer. 2. Put manual transmission into first or reverse gear or auto

FX50 Operator’s Manual Vacuum and Pothole - 51CMWVacuum and PotholeChapter ContentsConnect Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . .

Vacuum and Pothole - 52 FX50 Operator’s ManualConnect HosesCMWConnect Hoses1. Remove vacuum hoses from storage.2. If potholing, remove 2-in-1 potholin

FX50 Operator’s Manual Vacuum and Pothole - 53Determine Tank Fill LevelCMWDetermine Tank Fill LevelUse these reference charts to help determine how fu

Vacuum and Pothole - 54 FX50 Operator’s ManualDetermine Tank Fill LevelCMW800-gal Vacuum Tank on T18S TrailerMaterial Maximum Vacuum Tank Fill LevelWa

FX50 Operator’s Manual Vacuum and Pothole - 55Determine Tank Fill LevelCMW1200-gal Vacuum Tank on BT26 TrailerMaterial Maximum Vacuum Tank Fill LevelW

Vacuum and Pothole - 56 FX50 Operator’s ManualStart UnitCMWStart UnitStandard Procedure1. Open tank inlet valve. 2. If equipped with reverse flow, ens

FX50 Operator’s Manual Vacuum and Pothole - 57Start UnitCMWCold Start Procedure1. Open tank inlet valve. 2. If equipped with reverse flow, ensure vacu

Vacuum and Pothole - 58 FX50 Operator’s ManualPosition Vacuum BoomCMWPosition Vacuum BoomThe vacuum boom is optional equipment. Contact your Ditch Wit

FX50 Operator’s Manual Overview - 5Unit ComponentsCMW1200-Gal (4542-L)Tank1. Inlet valve2. Vacuum tank3. Primary shutoff valve4. Operator’s station5.

FX50 Operator’s Manual Vacuum and Pothole - 59Remove DebrisCMWRemove Debris Procedure1. Position vacuum hose in area to be excavated.2. Start engine.

Vacuum and Pothole - 60 FX50 Operator’s ManualPotholeCMWPothole1. Start engine. 2. Open water tank valve.3. Move water pump switch to on.4. Open inlet

FX50 Operator’s Manual Vacuum and Pothole - 61PotholeCMW6. Adjust water pressure as needed to match soil conditions and/or material of utility being e

Vacuum and Pothole - 62 FX50 Operator’s ManualDrain TankCMWDrain Tank1. Ensure that unit is hitched to vehicle. See “Hitch Trailer” on page 50.2. Haul

FX50 Operator’s Manual Vacuum and Pothole - 63Drain TankCMW9. If further draining is necessary, open tank door. See “Open/Close Tank Door” on page 66.

Vacuum and Pothole - 64 FX50 Operator’s ManualUnload to Another TankCMWUnload to Another TankOptional reverse flow mode can be used to transfer vacuum

FX50 Operator’s Manual Vacuum and Pothole - 65Unload to Another TankCMW5. Move valve handle counterclockwise to engage “reverse flow” mode and start e

Vacuum and Pothole - 66 FX50 Operator’s ManualOpen/Close Tank DoorCMWOpen/Close Tank Door 300 or 800 Tank: Open 1. If tank is tilted, lower tan

FX50 Operator’s Manual Vacuum and Pothole - 67Open/Close Tank DoorCMW1200 Tank: Open 1. Push door seal control to SEAL.2. Turn tank door lock counterc

Vacuum and Pothole - 68 FX50 Operator’s ManualOpen/Close Tank DoorCMW

Overview - 6 FX50 Operator’s ManualOperator OrientationCMWOperator OrientationRight and left sides of machine are determined by facing towing vehicle.

FX50 Operator’s Manual Complete the Job - 69CMWComplete the JobChapter ContentsAntifreeze Fluid Excavation Unit . . . . . . . . . . . . . 70• Add Ant

Complete the Job - 70 FX50 Operator’s ManualAntifreeze Fluid Excavation UnitCMWAntifreeze Fluid Excavation UnitAdd AntifreezeFollow these steps for ov

FX50 Operator’s Manual Complete the Job - 71Rinse EquipmentCMWRinse EquipmentSpray water onto equipment to remove dirt and mud. Use water lance. Thoro

Complete the Job - 72 FX50 Operator’s ManualStow ToolsCMWStow ToolsMake sure optional vacuum boom, potholing tools, water lance, and other tools are p

FX50 Operator’s Manual Service - 73CMWServiceChapter ContentsPrecautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74Recommended L

Service - 74 FX50 Operator’s ManualPrecautionsCMWPrecautions Working Under Raised Debris Tank 1. Raise vacuum tank. 2. Remove cylinder lockout tool

FX50 Operator’s Manual Service - 75PrecautionsCMWWorking Under Raised Tank Door 1. Locate door lock tools in tool storage area and bring to rear of

Service - 76 FX50 Operator’s ManualRecommended Lubricants/Service KeyCMWRecommended Lubricants/Service KeyProper lubrication and maintenance protects

FX50 Operator’s Manual Service - 77Recommended Lubricants/Service KeyCMWEngine Oil Temperature ChartSee engine manual for more information about oil v

Service - 78 FX50 Operator’s ManualEach UseCMWEach Use TrailerCheck Torque of Hitch Bolts Check torque of hitch bolts. Torque varies by trailer model.

FX50 Operator’s Manual Foreword - 7Reporting Safety DefectsCMWForewordThis manual is an important part of your equipment. It provides safety informati

FX50 Operator’s Manual Service - 79Each UseCMWCheck Hydraulic Brake Fluid Level Check hydraulic brake fluid level at master cylinder each use. Fluid s

Service - 80 FX50 Operator’s ManualEach UseCMWCheck Lights and Reflectors Check lights and reflectors for correct operation and cleanliness.j33om013h.

FX50 Operator’s Manual Service - 8110 HourCMW10 Hour Location Task NotesVacuum SystemCheck engine oil levelInspect belts (water pump, blower and fan)C

Service - 82 FX50 Operator’s Manual10 HourCMWVacuum SystemCheck Engine Oil Level Check engine oil at dipstick (2) before operation and every 10 hours

FX50 Operator’s Manual Service - 8310 HourCMWCheck Air Filter Indicator and Clean Dust Trap Check air filter indicator (2) and inspect dust trap (1) f

Service - 84 FX50 Operator’s Manual10 HourCMWCheck Hydraulic Hoses Check hoses every 10 hours for wear or damage. Replace as needed. Fluid or air pres

FX50 Operator’s Manual Service - 8510 HourCMWCheck Blower Oil Level With frame level, check blower oil at sight glass (2) every 10 hours. Add SGL at b

Service - 86 FX50 Operator’s Manual10 HourCMWCheck Water Pump Check water pump unit every 10 hours for leaks, loose fittings, unusual noise or vibrati

FX50 Operator’s Manual Service - 8710 HourCMWCheck Water Pump Regulator Check for proper operation of regulator every 10 hours. To check:1. Start engi

Service - 88 FX50 Operator’s Manual10 HourCMWClean Vacuum Air FilterClean filter every 10 hours or as needed. To clean filter:1. Remove filter from ca

Foreword - 8 FX50 Operator’s ManualCMWFX50Operator’s ManualIssue number 1.0/OM-9/12Part number 053-2545Copyright 2012by The Charles Machine Works, Inc

FX50 Operator’s Manual Service - 8910 HourCMWDebris TankCheck Vacuum Tank Hoses Check hoses every 10 hours for wear or damage. Replace as needed.Check

Service - 90 FX50 Operator’s Manual25 HourCMWCheck Tank Deflector Check tank deflector every 10 hours for buildup, wear, or damage. Clean or replace a

FX50 Operator’s Manual Service - 9150 HourCMW50 Hour Vacuum SystemCheck Water Pump Belt Tension Check belt every 10 hours for correct tension, damage

Service - 92 FX50 Operator’s Manual50 HourCMWCheck Fan Belt TensionCheck fan belt tension every 50 hours. Belt is properly tensioned when it moves abo

FX50 Operator’s Manual Service - 9350 HourCMWCheck Blower Relief Valve Check relief valve for proper operation every 50 hours. To check:1. Ensure that

Service - 94 FX50 Operator’s Manual50 HourCMWDebris TankLube Tank Pivot Pins Lube two pins every 50 hours with MPG.Vacuum BoomLube Boom Pivot Lube six

FX50 Operator’s Manual Service - 95100 HourCMW100 Hour Vacuum SystemChange Water Pump Oil Change oil after the first 25 hours of operation and every 1

Service - 96 FX50 Operator’s Manual250 HourCMWDebris Tank Check Tank Mounting Bolts Check vacuum tank mounting bolts (shown, on both sides) every 10

FX50 Operator’s Manual Service - 97500 HourCMW500 Hour Vacuum SystemChange Engine Oil and FilterChange oil and filter every 500 hours. 1. Drain crankc

Service - 98 FX50 Operator’s Manual1000 HourCMW1000 Hour Vacuum SystemChange Blower Oil Change oil every 1000 hours. Change oil more frequently if wor