Ditch-witch MV800 Manuel d'utilisateur

MV800Operator’s ManualIssue 1.0CMW®053-2767

MV800 Operator’s Manual Safety - 9CMW®SafetyChapter ContentsGuidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Emergency Pro

MV800 Operator’s Manual Service Record - 101CMW®Service RecordService Performed Date Hours

CMW®Service Record - 102 MV800 Operator’s ManualService Performed Date Hours

MV800 Operator’s Manual Appendix - 103CMW®AppendixChapter ContentsTire Safety Information

TIRE SAFETY INFORMATION 1.1. STEPS FOR DETERMINING CORRECT LOAD LIMIT – TRAILER Determining the load limits of a trailer includes more than unders

The Tire Information Placard is attached adjacent to or near the trailer’s VIN (Certification) label at the left front of the trailer. 1.1.2. TRAILER

Innerliner separation - the parting of the innerliner from cord material in the carcass. Light truck (LT) tire - a tire designated by its manufacturer

1.4. TIRE SAFETY - EVERYTHING RIDES ON IT The National Traffic Safety Administration (NHTSA) has published a brochure (DOT HS 809 361) that discusses

1.5.2. UNDERSTANDING TIRE PRESSURE AND LOAD LIMITS Tire inflation pressure is the level of air in the tire that provides it with load-carrying capaci

Safety - 10 MV800 Operator’s ManualGuidelinesCMW®GuidelinesFollow these guidelines before operating any jobsite equipment:• Complete proper training a

1.5.5. TIRE SIZE To maintain tire safety, purchase new tires that are the same size as the trailer's original tires or another size recommended

1.5.9.2. Information on Light Truck Tires Please refer to the diagram below. Tires for light trucks have other markings besides those found on th

MV800 Operator’s Manual Safety - 11Emergency ProceduresCMW®Emergency Procedures Before operating any equipment, review emergency procedures and check

Safety - 12 MV800 Operator’s ManualEmergency ProceduresCMW®If an Electric Line is DamagedIf you suspect an electric line has been damaged and you are

MV800 Operator’s Manual Safety - 13Emergency ProceduresCMW®If a Gas Line is Damaged If you suspect a gas line has been damaged, take the following a

Safety - 14 MV800 Operator’s ManualEmergency ProceduresCMW®If a Fiber Optic Cable is DamagedDo not look into cut ends of fiber optic or unidentified c

MV800 Operator’s Manual Safety - 15Safety Alert ClassificationsCMW®Safety Alert ClassificationsThese classifications and the icons defined on the foll

Safety - 16 MV800 Operator’s ManualMachine Safety AlertsCMW®Machine Safety Alerts 1 275-146• Secure equipment and accessories with chain and bin

MV800 Operator’s Manual Safety - 17Machine Safety AlertsCMW®3Contents under pressure. Relieve pressure before opening. Death or injury could occur.

Safety - 18 MV800 Operator’s ManualMachine Safety AlertsCMW®11Vacuum can suffocate. Keep hose end away from face. 273-20512Pressurized fluid or air

MV800 Operator’s Manual Overview - 1CMW® OverviewChapter ContentsSerial Number Location . . . . . . . . . . . . . . . . . . . . . . 2Intended Use . .

MV800 Operator’s Manual Controls - 19CMW®ControlsChapter ContentsEngine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Operat

Controls - 20 MV800 Operator’s ManualEngineCMW®Engine 1. Throttle2. Choke3. Ignition switchItem Description Notes1. Throttle To increase engine sp

MV800 Operator’s Manual Controls - 21Operator StationCMW®Operator Station 1. Water pressure switch2. Water pressure control3. Water pressure ga

Controls - 22 MV800 Operator’s ManualOperator StationCMW®2. Water pressure control To increase water pressure, turn clockwise.To decrease water press

MV800 Operator’s Manual Controls - 23Operator StationCMW® 7. Battery disconnect switchTo connect, turn clockwise.To disconnect, turn counterclockwise.

Controls - 24 MV800 Operator’s ManualMachineCMW®Machine 1. Inlet valve2. Drain/Outlet valve3. Vacuum filter drain4. Vacuum gauge5. Reverse flow

MV800 Operator’s Manual Controls - 25MachineCMW®3. Vacuum filter drain To drain vacuum filter canister, rotate up.To close drain, rotate down.4. Vacuu

Controls - 26 MV800 Operator’s ManualMachineCMW®8. Water tank supply valve To open valve (send water from the water tank through the pump and water

MV800 Operator’s Manual Operation Overview - 27CMW®Operation OverviewChapter ContentsPlanning . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation Overview - 28 MV800 Operator’s ManualPlanningCMW®Planning1. Gather information about jobsite (page 32).2. Inspect jobsite (page 33). 3. Chec

Overview - 2 MV800 Operator’s ManualSerial Number LocationCMW®Serial Number LocationRecord serial numbers and date of purchase in spaces provided. MV8

MV800 Operator’s Manual Operation Overview - 29PotholingCMW®Potholing1. Connect hoses (page 42). 2. Start unit (page 42).3. Pothole (page 46).4. Disco

Operation Overview - 30 MV800 Operator’s ManualStoring EquipmentCMW®

MV800 Operator’s Manual Prepare - 31CMW®PrepareChapter ContentsGather Information . . . . . . . . . . . . . . . . . . . . . . . . . 32• Arrange for Tr

Prepare - 32 MV800 Operator’s ManualGather InformationCMW®Gather InformationA successful job begins before the excavation. The first step in planning

MV800 Operator’s Manual Prepare - 33Inspect JobsiteCMW®Inspect Jobsite• Follow U.S. Department of Labor regulations on excavating and trenching (Part

Prepare - 34 MV800 Operator’s ManualPrepare JobsiteCMW®Prepare JobsitePrepare Excavation Point• Clear the area to be excavated. Remove rocks or branch

MV800 Operator’s Manual Prepare - 35Check Supplies and Prepare EquipmentCMW®Check Supplies and Prepare EquipmentAssemble AccessoriesFire ExtinguisherI

Prepare - 36 MV800 Operator’s ManualCheck Supplies and Prepare EquipmentCMW®Prepare EquipmentFluid Levels•fuel•battery • engine oil • blower oilCondit

MV800 Operator’s Manual Transport - 37CMW®TransportChapter ContentsLift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Transport - 38 MV800 Operator’s ManualLiftCMW®LiftPointsLifting points are identified by lifting decals. Lifting at other points is unsafe and can dam

MV800 Operator’s Manual Overview - 3Equipment ModificationCMW®Equipment ModificationThis equipment was designed and built in accordance with applicabl

MV800 Operator’s Manual Transport - 39HaulCMW®Tank Use crane capable of supporting the 2000 lb (907 kg). Use top lift point (1) as shown. Use end lif

Transport - 40 MV800 Operator’s ManualHaulCMW®Hitch Trailer1. Back tow vehicle to trailer. 2. Put manual transmission into first or reverse gear or au

MV800 Operator’s Manual Vacuum and Pothole - 41CMW®Vacuum and PotholeChapter ContentsConnect Hoses . . . . . . . . . . . . . . . . . . . . . . . . . .

Vacuum and Pothole - 42 MV800 Operator’s ManualConnect HosesCMW®Connect Hoses1. Remove vacuum hoses from storage.2. If potholing, remove 2-in-1 pothol

MV800 Operator’s Manual Vacuum and Pothole - 43Determine Tank Fill LevelCMW®Determine Tank Fill LevelUse these reference charts to help determine how

Vacuum and Pothole - 44 MV800 Operator’s ManualStart UnitCMW®Start UnitStandard Procedure1. Open tank inlet valve. 2. If equipped with reverse flow, e

MV800 Operator’s Manual Vacuum and Pothole - 45Remove DebrisCMW®Remove Debris Procedure1. Position vacuum hose in area to be excavated.2. Start engine

Vacuum and Pothole - 46 MV800 Operator’s ManualPotholeCMW®Pothole1. Start engine. 2. Open inlet valve. 3. Open water tank valve.4. Move water pump s

MV800 Operator’s Manual Vacuum and Pothole - 47PotholeCMW®6. Adjust water pressure as needed to match soil conditions and/or material of utility being

Vacuum and Pothole - 48 MV800 Operator’s ManualDrain TankCMW®Drain Tank1. Ensure that unit is hitched to vehicle. See “Hitch Trailer” on page 40.2. Ha

Overview - 4 MV800 Operator’s ManualOperator OrientationCMW®Operator OrientationRight and left sides of machine are determined by facing towing vehicl

MV800 Operator’s Manual Vacuum and Pothole - 49Drain TankCMW®9. If further draining is necessary, open tank door. See “Open/Close Tank Door” on page 5

Vacuum and Pothole - 50 MV800 Operator’s ManualUnload to Another TankCMW®Unload to Another TankOptional reverse flow mode can be used to transfer vacu

MV800 Operator’s Manual Vacuum and Pothole - 51Unload to Another TankCMW®5. Move valve handle counterclockwise to engage “reverse flow” mode and start

Vacuum and Pothole - 52 MV800 Operator’s ManualOpen/Close Tank DoorCMW®Open/Close Tank DoorStandard DoorOpen 1. If using optional reverse flow

MV800 Operator’s Manual Vacuum and Pothole - 53Open/Close Tank DoorCMW®Hydraulic Door (Optional)Open 1. If using optional reverse flow mode, tu

Vacuum and Pothole - 54 MV800 Operator’s ManualOpen/Close Tank DoorCMW®Close 1. Fully open door to disengage optional door lift latch (1) from pin (2)

MV800 Operator’s Manual Complete the Job - 55CMW®Complete the JobChapter ContentsAntifreeze Fluid Excavation Unit . . . . . . . . . . . . . 56• Add A

Complete the Job - 56 MV800 Operator’s ManualAntifreeze Fluid Excavation UnitCMW®Antifreeze Fluid Excavation UnitAdd AntifreezeFollow these steps for

MV800 Operator’s Manual Complete the Job - 57Rinse EquipmentCMW®Rinse Equipment Spray water onto equipment to remove dirt and mud. Use water lance. T

Complete the Job - 58 MV800 Operator’s ManualStow ToolsCMW®

MV800 Operator’s Manual Foreword - 5Reporting Safety DefectsCMW®ForewordThis manual is an important part of your equipment. It provides safety informa

MV800 Operator’s Manual Service - 59CMW®ServiceChapter ContentsService Precautions . . . . . . . . . . . . . . . . . . . . . . . . 60Recommended Lubri

Service - 60 MV800 Operator’s ManualService PrecautionsCMW®Service Precautions Working Under Raised Debris Tank 1. Raise vacuum tank.2. Remove cyli

MV800 Operator’s Manual Service - 61Service PrecautionsCMW®Working Under Raised Tank DoorStandard DoorDo not work under raised tank door.Hydraulic Doo

Service - 62 MV800 Operator’s ManualRecommended Lubricants/Service KeyCMW®Recommended Lubricants/Service Key Proper lubrication and maintenance protec

MV800 Operator’s Manual Service - 63Recommended Lubricants/Service KeyCMW®Engine Oil Temperature Chart IMPORTANT: If temperature is below 40°F (4°C),

Service - 64 MV800 Operator’s ManualEach UseCMW®Each Use TrailerCheck Hitch Bolts and Verify Proper Hitch Height Check that trailer hitch bolts are pr

MV800 Operator’s Manual Service - 65Each UseCMW®Check Trailer Lights and Reflectors Check lights and reflectors for correct operation and cleanliness.

Service - 66 MV800 Operator’s Manual10 HourCMW®10 Hour Location Task NotesVACUUM SYSTEMCheck engine air filter service indicatorCheck engine oil leve

MV800 Operator’s Manual Service - 6710 HourCMW®Vacuum SystemCheck Engine Air Filter Check air filter every 10 hours. Press dust ejector valve to rele

Service - 68 MV800 Operator’s Manual10 HourCMW®Check Hydraulic Hoses Check hydraulic hoses for leaks every 10 hours. Pressurized fluid or air could

Foreword - 6 MV800 Operator’s ManualCMW®MV800 Operator’s ManualIssue number 1.0/OM-9/14Part number 053-2767Copyright 2014by The Charles Machine Works,

MV800 Operator’s Manual Service - 6910 HourCMW®Check Hydraulic Fluid Level Check hydraulic fluid level every 10 hours. Maintain fluid level at 3/4 ta

Service - 70 MV800 Operator’s Manual10 HourCMW®Check Water Pump Oil Level With frame level, check water pump oil at sight glass (2) every 10 hours. Ad

MV800 Operator’s Manual Service - 7110 HourCMW®Clean Vacuum Air Filter Clean filter every 10 hours or as needed. To clean filter:1. Remove filter fr

Service - 72 MV800 Operator’s Manual10 HourCMW®Drain Vacuum Air Filter Canister Drain canister at drain (2) every 10 hours or when water is visible

MV800 Operator’s Manual Service - 7310 HourCMW®Check Vacuum Tank Door Seals and Fittings Check door seal every 10 hours for wear or damage. Repair if

Service - 74 MV800 Operator’s Manual50 HourCMW®50 Hour Location Task NotesVACUUM SYSTEMChange engine oil and filter Initial service, GEOChange fuel f

MV800 Operator’s Manual Service - 7550 HourCMW®Vacuum SystemChange Engine Oil and Filter (Initial Service) Change engine oil and filter after 50 hour

Service - 76 MV800 Operator’s Manual50 HourCMW®Check Battery Keep battery clean and free of corrosion. Apply coat of grease to cable clamps after clea

MV800 Operator’s Manual Service - 7750 HourCMW®Lube Blower BearingsWipe two zerks clean and lube every 50 hours with HTG. Inject grease into zerk unti

Service - 78 MV800 Operator’s Manual100 HourCMW®100 Hour Vacuum System Change Engine Oil and Filter (Regular Service) Change engine oil and filter ev

MV800 Operator’s Manual Contents - 7CMW®ContentsOverviewmachine serial number, information about the type of work this machine is designed to perform,

MV800 Operator’s Manual Service - 79100 HourCMW®Change Fuel Filter Replace filter every 100 hours. 1. Remove filter.2. Install new filter. Apply fuel

Service - 80 MV800 Operator’s Manual100 HourCMW®Change Hydraulic Fluid Change hydraulic fluid after the first 100 hours, and every 1000 hours therea

MV800 Operator’s Manual Service - 811000 HourCMW®1000 Hour Vacuum SystemChange Blower Oil Change oil every 1000 hours. Change oil more frequently if w

Service - 82 MV800 Operator’s Manual2000 HourCMW®2000 Hour Vacuum SystemReplace Water Pump Belts Replace belt every 2000 hours.Replace Blower Belt Rep

MV800 Operator’s Manual Service - 83As NeededCMW®As Needed Vacuum SystemChange Water Pump Filter 1. Open filter housing.2. Remove element and rinse ho

Service - 84 MV800 Operator’s ManualAs NeededCMW®Change Blower Relief Air FilterCheck air filter whenever vacuum gauge goes over 16” (406 mm) of mercu

MV800 Operator’s Manual Service - 85As NeededCMW®Check Battery Check battery as needed. Keep battery clean and terminals free of corrosion. To clean:

Service - 86 MV800 Operator’s ManualAs NeededCMW®Charge Battery Before You Start Electronic components can be easily damaged by electrical surges. Ju

MV800 Operator’s Manual Service - 87As NeededCMW®Charging Procedure (Engine Off)1. Park service vehicle close to disabled equipment but do not allow v

Service - 88 MV800 Operator’s ManualAs NeededCMW®Debris TankClean Primary Shut-off Valve Clean primary shut-off valve as needed. Replace primary shut-

Contents - 8 MV800 Operator’s ManualCMW®Service Recorda record of major service performed on the machine101Appendixadditional information about Ditch

MV800 Operator’s Manual Service - 89200 MileCMW®200 MileTrailerAdjust Electric Brakes (Initial)Adjust brakes after 200 miles (320 km).1. Place adequat

Service - 90 MV800 Operator’s Manual3000 MileCMW®3000 MileTrailerAdjust Electric BrakesAdjust brakes every 3000 miles (5000 km).1. Place adequate jack

MV800 Operator’s Manual Service - 9112,000 MileCMW®12,000 MileTrailerInspect Brake Shoes and LiningsInspect shoes and linings every 12 months or 12,00

Service - 92 MV800 Operator’s Manual12,000 MileCMW®Adjust and Lubricate Bearings1. Place adequate jack stands under frame rails and remove wheels.2. U

MV800 Operator’s Manual Specifications - 93CMW®SpecificationsDimensions U.S. MetricL Length, T14MV trailer 208 in 5.2 mH Height 91.5 in 2.3 mW Width 9

Specifications - 94 MV800 Operator’s ManualCMW® Engine U.S. MetricBriggs & Stratton® Vanguard, gasolineCooling medium airAspiration nat

MV800 Operator’s Manual Specifications - 95CMW®Water system U.S. MetricMaximum pressure 3000 psi 207 barFlow 4 gpm 15.1 L/minHose reel capacity (locki

Specifications - 96 MV800 Operator’s ManualCMW®T14MV Trailer U.S. MetricDimensionsClearance (at jack foot pad) 13 in 330 mmAdj. coupler height 18-26 i

CMW®MV800 Operator’s Manual Support - 97ProcedureSupportProcedureNotify your dealer immediately of any malfunction or failure of Ditch Witch® equipmen

CMW®Warranty - 98 MV800 Operator’s ManualWarrantyDitch Witch® Equipment and Replacement PartsLimited Warranty PolicySubject to the limitation and excl