Ditch-witch 410SX Manuel d'utilisateur

410SXGasOperator’s ManualIssue 2.2Original TranslationCMW®053-2678

410sx Operator’s Manual Foreword - 9CMWForewordThis manual is an important part of your equipment. It provides safety information and operation instru

410sx Operator’s Manual Service - 99500 Hour500 HourTractorChange Hydraulic Fluid and FiltersChange hydraulic fluid and filters every 500 hours.To cha

Service - 100 410sx Operator’s Manual500 HourLubricate and Inspect U-JointsLubricate U-joints at zerks (shown) with MPG every 500 hours. Clean zerk be

410sx Operator’s Manual Service - 101500 HourPlow Change Plow Vibrator OilChange plow vibrator oil every 500 hours. To change:1. Remove drain plug (

Service - 102 410sx Operator’s Manual1000 Hour1000 HourChange Ground Drive Transmission Oil Change ground drive transmission oil every 1000 hours. To

410sx Operator’s Manual Service - 1031000 HourCheck PCV ValveCheck PCV valve every 1000 hours. To check: 1. Remove the PCV valve from the valve cover

Service - 104 410sx Operator’s Manual2000 Hour Service2000 Hour ServiceTractorChange Engine CoolantChange coolant every 2 years or 2000 hours. See Rec

410sx Operator’s Manual Service - 1052000 Hour Service10. Clean debris from radiator cooling fins using compressed air or pressurized water. Change Sp

Service - 106 410sx Operator’s Manual2000 Hour ServiceChange PCV ValveChange PCV valve every 2000 hours. To change: 1. Remove the PCV valve and hose f

410sx Operator’s Manual Service - 107As NeededAs NeededLocation Task NotesTRACTOR RefuelCheck wheel lug nut torque (90 ft•lb /122 n•m)Check and adjust

Service - 108 410sx Operator’s ManualAs NeededRefuel Refuel unit as needed. To refuel: 1. Turn engine switch off and let the engine cool for 3-5 min

Foreword - 10 410sx Operator’s ManualCMW410sx GasOperator’s ManualIssue number 2.2/OM-01/14Part number 053-2678Copyright 2013by The Charles Machine Wo

410sx Operator’s Manual Service - 109As NeededCheck Wheel Lug Nut TorqueCheck wheel lug nut torque before each use. Tighten to 90 ft•lb (122 N•m).Chec

Service - 110 410sx Operator’s ManualAs NeededCheck Digging Chain Teeth and BitsCheck teeth (1) for wear every 10 hours. Replace worn teeth, using Dit

410sx Operator’s Manual Service - 111As NeededTo remove chain:1. Fasten and adjust seat belt.2. Start tractor. See page 44 for proper start-up procedu

Service - 112 410sx Operator’s ManualAs Needed11. Unclamp links. Slowly release cable and lower chain to ground.12. Lay chain on ground with teeth dow

410sx Operator’s Manual Service - 113As NeededPlowClean Plow Feed TubeClean feed tube every 10 hours.Check Plow Arm Pins and BushingsCheck plow arm pi

Service - 114 410sx Operator’s ManualAs NeededReplace Plow BladeCheck plow blade for wear and replace as needed. Blade should be changed if:• Plow toe

410sx Operator’s Manual Service - 115As NeededReel CarrierCheck Reel Carrier Arms and Cable GuidesCheck reel carrier arms and cable guides for damage.

Service - 116 410sx Operator’s ManualAs NeededCheck Batteries Check batteries as needed. Keep batteries clean and terminals free of corrosion. To cle

410sx Operator’s Manual Service - 117As NeededCharge Battery Before You Start Electronic components can be easily damaged by electrical surges. Jump

Service - 118 410sx Operator’s ManualAs NeededCharging Procedure (Engine Off)1. Park service vehicle close to disabled equipment but do not allow vehi

410sx Operator’s Manual Contents - 11CMWContentsOverviewmachine serial number, information about the type of work this machine is designed to perform,

410sx Operator’s Manual Specifications - 119410sxSpecifications410sx Dimensions * U.S. MetricH1 Height from top of raised plow 58 in 1.5 mHeight from

Specifications - 120 40sx Operator’s Manual410sx Centerline plow to outside edge of unit, blade centered (26 x 12-12 tires)24 in 610 mmD Maximum

410sx Operator’s Manual Specifications - 121410sx Hydraulic System U.S. MetricGround drive pump capacity @ high idle 18.0 gpm 68.0 L/minGro

Specifications - 122 40sx Operator’s Manual410sx AttachmentsH400 TrencherTrench width 3.5-6 in 89-152 mmTrench depth, maximum 36 in 914 mmBoom trave

410sx Operator’s Manual Specifications - 123410sx Unless otherwise specified, all figures are for standard equipment only.Specifications are calle

Specifications - 124 40sx Operator’s Manual410sx

RT12/RT16/RT20/RT24 Operator’s Manual Support - 237ProcedureCMW®SupportProcedureNotify your dealer immediately of any malfunction or failure of Ditch

Warranty - 238 RT12/RT16/RT20/RT24 Operator’s ManualCMW®WarrantyDitch Witch® Equipment and Replacement PartsLimited Warranty PolicySubject to the limi

Contents - 12 410sx Operator’s ManualCMWComplete the Jobprocedures for backfilling and restoring the jobsite and rinsing and storing equipment79Servic

RT12/RT16/RT20/RT24 Operator’s Manual Service Record - 235CMW®Service RecordService Performed Date Hours

CMW®Service Record - 236 RT12/RT16/RT20/RT24 Operator’s ManualService Performed Date Hours

JT100 Operator’s Manual Safety - 11CMW®SafetyChapter ContentsGuidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Emergency Pr

Safety - 12 JT100 Operator’s ManualGuidelinesCMW®GuidelinesFollow these guidelines before operating any jobsite equipment:• Complete proper training a

JT100 Operator’s Manual Safety - 13Emergency ProceduresCMW®Emergency Procedures Before operating any equipment, review emergency procedures and check

Safety - 14 JT100 Operator’s ManualEmergency ProceduresCMW®If an Electric Line is DamagedIf you suspect an electric line has been damaged and you are

JT100 Operator’s Manual Safety - 15Emergency ProceduresCMW®If a Gas Line is Damaged If you suspect a gas line has been damaged, take the following a

Safety - 16 JT100 Operator’s ManualEmergency ProceduresCMW®If a Fiber Optic Cable is DamagedDo not look into cut ends of fiber optic or unidentified c

410sx Operator’s Manual Overview - 1CMWOverviewChapter ContentsSerial Number Location . . . . . . . . . . . . . . . . . . . . . . 2Intended Use . . .

410sx Operator’s Manual Safety - 19Safety Alert ClassificationsCMW®Safety Alert ClassificationsThese classifications and the icons defined on the foll

Safety - 20 410sx Operator’s ManualMachine Safety AlertsCMW®Machine Safety Alerts 1 Read operator’s manual. Know how to use all controls before ope

410sx Operator’s Manual Safety - 21Machine Safety AlertsCMW®4Fire or explosion possible. Shut engine off before fueling. 5Crushing weight could cause

Safety - 22 410sx Operator’s ManualTrencherCMW®TrencherH400 1Moving digging teeth will cause death or serious injury. Trench cave-in can cause you t

410sx Operator’s Manual Safety - 23Drilling AttachmentCMW®Drilling AttachmentRWIII/RWIV 1Turning shaft will kill you or crush arm or leg. Stay away.

Safety - 24 410sx Operator’s ManualDrilling AttachmentCMW®

410sx Operator’s Manual Controls - 25CMWControlsChapter ContentsTractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Attach

Controls - 26 410sx Operator’s ManualTractorCMWTractor 1. Alarm speaker2. Operator presence switch3. Hydraulic fluid temperature indicator4. Che

410sx Operator’s Manual Controls - 27TractorCMW2. Operator presence switchDetects when operator is present. Press and hold switch before moving ground

Controls - 28 410sx Operator’s ManualTractorCMW6. Ignition switch To start engine, insert key and turn clockwise.To stop engine, turn counter clockwis

Overview - 2 410sx Operator’s ManualSerial Number LocationCMWSerial Number LocationRecord serial numbers and date of purchase in the spaces provided.D

410sx Operator’s Manual Controls - 29TractorCMW 10. Fuel gauge Displays fuel level in tank. Use only approved gasoline fuel.Fuel tank holds 8.5 gal (3

Controls - 30 410sx Operator’s ManualAttachment ControlsCMWAttachment Controls 1. Digging chain control (optional)2. Drill control (optional)3. Plo

410sx Operator’s Manual Controls - 31Attachment ControlsCMW2. Drill direction control To rotate drill string clockwise, push.To rotate drill string co

Controls - 32 410sx Operator’s ManualAttachment ControlsCMW6. Plow swing lock (blue) To engage plow swing lock, move control toward tractor.To disenga

410sx Operator’s Manual Operation Overview - 33CMWOperation OverviewChapter ContentsPlanning. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation Overview - 34 410sx Operator’s ManualPlanningCMWPlanning1. Gather information about jobsite. See page 38.2. Inspect jobsite. See page 39.3.

410sx Operator’s Manual Operation Overview - 35DrillingCMWDrilling1. Start unit. See page 44.2. Dig approach trench and target trench. See page 67.3.

Operation Overview - 36 410sx Operator’s ManualLeaving JobsiteCMW

410sx Operator’s Manual Prepare - 37CMWPrepareChapter ContentsGather Information . . . . . . . . . . . . . . . . . . . . . . . . . 38• Review Job Plan

Prepare - 38 410sx Operator’s ManualGather InformationCMWGather InformationA successful job begins before you dig. The first step in planning is revie

410sx Operator’s Manual Overview - 3Intended UseCMWIntended UseThe 410sx is an articulating, hydrostatic, four-wheel drive, pedestrian vibratory plow

410sx Operator’s Manual Prepare - 39Inspect SiteCMWInspect SiteInspect jobsite before transporting equipment. Check for the following:• changes in ele

Prepare - 40 410sx Operator’s ManualClassify JobsiteCMWClassify JobsiteInspect Jobsite• Follow U.S. Department of Labor regulations on excavating and

410sx Operator’s Manual Prepare - 41Classify JobsiteCMWApply PrecautionsOnce classified, precautions appropriate for jobsite must be taken.Electric Jo

Prepare - 42 410sx Operator’s ManualCheck Supplies and Prepare EquipmentCMWCheck Supplies and Prepare EquipmentSupplies• fuel• keys• personal protecti

410sx Operator’s Manual Drive - 43CMWDriveChapter ContentsStart Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Drive. . . .

Drive - 44 410sx Operator’s ManualStart UnitCMWStart UnitBefore operating tractor, read engine manufacturer’s starting and operating instructions. Fol

410sx Operator’s Manual Drive - 45Shut DownCMWDrive 1. Raise attachments for ground clearance. Ensure that plow swing lock is engaged.2. Check that

Drive - 46 410sx Operator’s ManualShut DownCMW

410sx Operator’s Manual Transport - 47CMWTransportChapter ContentsLift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Transport - 48 410sx Operator’s ManualLiftCMWLift PointsLifting points are identified by lifting decals. Lifting at other points is unsafe and c

Overview - 4 410sx Operator’s ManualUnit ComponentsCMWUnit ComponentsTractorPlow 1. Operator console2. Vibrator3. Feed tube4. Plow blade5. Frame lock

410sx Operator’s Manual Transport - 49LiftCMWH400 TrencherUse crane capable of supporting the equipment's size and weight. See page 119 or measur

Transport - 50 410sx Operator’s ManualHaulCMWHaul Load 1. Start engine. See page 44 for proper start-up procedures.2. Raise trencher boom, but keep

410sx Operator’s Manual Transport - 51Tie DownCMWTie Down PointsTie-down points are identified by tie-down decals. Securing to trailer at other poin

Transport - 52 410sx Operator’s ManualTie DownCMWUnload 1. Lower trailer or ramps.2. Remove chains from tiedowns.3. Start tractor. See page 44 for pr

410sx Operator’s Manual Transport - 53TowCMWTowUnder normal conditions, tractor should not be towed. If tractor becomes disabled and towing is necessa

Transport - 54 410sx Operator’s ManualTowCMW

410sx Operator’s Manual Plow - 55CMWPlowChapter ContentsSetup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56• Position Tra

Plow - 56 410sx Operator’s ManualSetupCMWSetup EMERGENCY SHUTDOWN - Turn ignition switch to STOP.Crushing weight could cause d

410sx Operator’s Manual Plow - 57SetupCMWPosition Tractor1. Start tractor. See page 44 for start-up procedures.2. Drive to starting point. Move in lin

Plow - 58 410sx Operator’s ManualOperationCMWOperation Crushing weight could cause death or serious injury. Use proper procedures and

410sx Operator’s Manual Overview - 5Unit ComponentsCMWH400 TrencherDrill1. Digging chain2. Restraint bar3. Digging boom4. Auger1. Coupler2. Zerk3. U-j

410sx Operator’s Manual Plow - 59OperationCMWStart Plowing1. Start unit. (See “Start Unit” on page 44.)2. Adjust throttle to low idle.3. Check that gr

Plow - 60 410sx Operator’s ManualOperationCMWFinish Plowing1. When installation is complete, move ground drive control to the neutral position.2. With

410sx Operator’s Manual Trench - 61CMWTrenchChapter ContentsSetup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62Operation.

Trench - 62 410sx Operator’s ManualSetupCMWSetup 1. Start tractor. See page 44 for start-up procedures.2. Drive to starting point. Move in line with

410sx Operator’s Manual Trench - 63OperationCMWOperation Breathing crystalline silica dust may cause lung disease. Cutting, drilling, o

Trench - 64 410sx Operator’s ManualOperationCMWBegin Trenching1. If necessary, adjust throttle to low idle.2. Move the digging chain control to the ON

410sx Operator’s Manual Drill - 65CMWDrillChapter ContentsPrepare Jobsite and Equipment . . . . . . . . . . . . . . 67• Approach Trench. . . . . . . .

Drill - 66 410sx Operator’s ManualDrilling AttachmentCMWDrilling Attachment Turning shaft will kill you or crush arm or leg. Stay away.To help

410sx Operator’s Manual Drill - 67Prepare Jobsite and EquipmentCMWPrepare Jobsite and EquipmentApproach Trench (1)1. Mark path where you intend to dri

Drill - 68 410sx Operator’s ManualPrepare Jobsite and EquipmentCMWDrill Rod and Equipment1. Assemble at least 20’ (6 m), but not more than 30’ (9 m),

Overview - 6 410sx Operator’s ManualUnit ComponentsCMWReel Carrier1. Front reel carrier

410sx Operator’s Manual Drill - 69DrillCMWDrill 1. Move throttle control to low idle.2. Start tractor’s engine. 3. Move lever forward to begin cl

Drill - 70 410sx Operator’s ManualDrillCMWUsing Drill String Guide Use drill string guide to align drill string as it enters the soil. When using dr

410sx Operator’s Manual Drill - 71Add RodCMWAdd Rod 1. Use control to stop drilling attachment.2. Use ground drive controls to back up unit 6” (150

Drill - 72 410sx Operator’s ManualDisassemble JointsCMWDisassemble Joints1. Press tab through hole in female side of joint (1) using special tool or s

410sx Operator’s Manual Systems and Equipment - 73Systems and EquipmentOptional Equipment . . . . . . . . . . . . . . . . . . . . . . . . 74Plow Blade

Systems and Equipment - 74 410sx Operator’s ManualOptional EquipmentOptional EquipmentSee your Ditch Witch dealer for more information about the follo

410sx Operator’s Manual Systems and Equipment - 75Optional EquipmentPlow BladesBlade Maintenance• Keep cable guide wing bolts tight. Loose cable guide

Systems and Equipment - 76 410sx Operator’s ManualOptional EquipmentChain, Teeth, and SprocketsChain and Tooth Maintenance• Always replace sprockets a

410sx Operator’s Manual Systems and Equipment - 77Optional EquipmentChain SelectionThese charts are meant as a guideline only. No one chain type works

Systems and Equipment - 78 410sx Operator’s ManualEngine Diagnostic CodesEngine Diagnostic CodesThis unit is equipped with a self-diagnostic computer-

410sx Operator’s Manual Overview - 7Operator OrientationCMWOperator OrientationRight and left sides of machine are determined by facing front of unit

410sx Operator’s Manual Complete the Job - 79CMWComplete the JobChapter ContentsRestore Jobsite. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Complete the Job - 80 410sx Operator’s ManualRestore JobsiteCMWRestore JobsiteAfter product is installed, return spoils to the trench.Rinse EquipmentS

410sx Operator’s Manual Service - 81ServiceChapter ContentsService Precautions . . . . . . . . . . . . . . . . . . . . . . . . 82Recommended Lubricant

Service - 82 410sx Operator’s ManualService PrecautionsService Precautions Cleaning PrecautionWelding PrecautionRead operator’s manual. Know how to

410sx Operator’s Manual Service - 83Recommended Lubricants/Service KeyRecommended Lubricants/Service KeyProper lubrication and maintenance protects Di

Service - 84 410sx Operator’s ManualRecommended Lubricants/Service KeyApproved FuelThis engine is designed to run on unleaded gasoline and 10 percent

410sx Operator’s Manual Service - 85Recommended Lubricants/Service KeyEngine Oil Selection Chart Read operator’s manual. Know how to use all controls

Service - 86 410sx Operator’s Manual10 Hour10 HourTractorCheck Engine Oil LevelWhile engine oil is warm, check oil level at dipstick (1) every 10 hour

410sx Operator’s Manual Service - 8710 HourCheck Air Filter Restriction Indicator Check air filter restriction indicator every 10 hours. Change air

Service - 88 410sx Operator’s Manual10 HourCheck Hydraulic HosesCheck hydraulic hoses for leaks every 10 hours.Check Tire PressuresCheck tire pressure

Overview - 8 410sx Operator’s ManualAbout This ManualCMW

410sx Operator’s Manual Service - 8910 HourCheck Exhaust ClampCheck clamp and lock screw on exhaust extension every 10 hours to ensure that it is tigh

Service - 90 410sx Operator’s Manual10 HourTrencherLube Trencher Outboard Auger BearingWipe zerk clean and lube every 10 hours with 8-10 pumps of MPG.

410sx Operator’s Manual Service - 9110 HourTo adjust roller boom with grease cylinder: 1. With boom horizontal, measure distance from bottom of boom t

Service - 92 410sx Operator’s Manual50 Hour50 HourChange Engine Oil and Filter (Initial Service) Change engine oil and filter after first 50 hours, an

410sx Operator’s Manual Service - 9350 HourCheck Fan/Alternator Belt Tension Check belt tension every 50 hours. Belt is properly tensioned when it mov

Service - 94 410sx Operator’s Manual50 HourCheck Radiator HosesCheck radiator hoses for leaks, abnormal swelling, or other signs of deterioration ever

410sx Operator’s Manual Service - 9550 HourCheck Fuel LinesCheck fuel lines for any signs of leaks or wear every 50 hours. Replace as needed only with

Service - 96 410sx Operator’s Manual100 Hour100 HourChange Fuel FilterChange fuel filter (shown) every 100 hours. Location Task NotesTRACTOR Change fu

410sx Operator’s Manual Service - 97200 Hour200 HourChange Engine Oil and Filter Change engine oil and filter after first 50 hours, and every 200 hour

Service - 98 410sx Operator’s Manual250 Hour250 HourChange Hydraulic Fluid FiltersChange hydraulic fluid filters every 250 hours. Spin-on type filter